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Posted

My mate on another forum had a crappy Nexxus silencer with a mild steel link pipe;

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/P220111_1240.jpg

It had cracks at both ends, covered with zorst repair gunge and sounded crap. I said I had a carbon Micron stubby that woul fit and set about making a stainless link pipe for his 4 into 2 into 1;

Had to pay to have a one off 30degree bend in the 57mm o/d 304 stainless pipe;

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0111.jpg

Was gonna make a collector box , but decided to squash the 57mm to 38mm o/d for the 2 into 1;

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0138.jpg

Cut the 38mm pipes to length and cut through 90% to fold em to 20degree angle .

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0125.jpg

The 57mm wasn't wide enough for two 38mm pipes at an angle , so I had to add a bit;

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0141.jpg

and blend it into the squashed link pipe;

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0144.jpg

Had the extra bit tacked on and set link pipe and stubby for fitting to his bike before final welding and polishing;

http://i145.photobucket.com/albums/r240/megawattblade/IMAG0146.jpg

Here it is on the bike;

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/P280211_1559-1.jpg

  • 2 weeks later...
Posted (edited)

Well after a few dramas with welders, I found a guy who did the collector for me while I waited and is prepared to do other stuff when I need them, at short notice. Here is the collector straight from welding;

http://i145.photobucket.com/albums/r240/megawattblade/P1050671.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050672.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050673.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050674.jpg

Will be cutting the slots for the 35mm clamps and polishing the welds tomorrow and Thursday, then I'll be posting it!!!

Edited by megawatt
Posted (edited)

Right , I cut the clamp slots and fitted stainless bolts and nuts for the clamps. Supplies a pair of stainless springs to hold the Stubby in place. Spent about 2 hours polishing it and it's now ready for posting

http://i145.photobucket.com/albums/r240/megawattblade/P1050679.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050680.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050681.jpg

Whadya reckon?

Edited by megawatt
Posted
Right , I cut the clamp slots and fitted stainless bolts and nuts for the clamps. Supplies a pair of stainless springs to hold the Stubby in place. Spent about 2 hours polishing it and it's now ready for posting

http://i145.photobucket.com/albums/r240/megawattblade/P1050679.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050680.jpg

http://i145.photobucket.com/albums/r240/megawattblade/P1050681.jpg

Whadya reckon?

:shock: :shock: :shock:

Posted

Cheers mate :mrgreen: :mrgreen: :mrgreen: Will post pix of it on bike with Micron carbon stubby can and a video :mrgreen: :mrgreen: :mrgreen:

Posted

Great work Mega. Looks great.. has to be said though. WTF did your mate do to his nexxus zorst and link pipe!!?? Thing looks like its made out of tin foil!! :| :shock:

Posted (edited)

Up in Derby on April 9th mate, can meet up if ya want. Start a thread with pix and show me what you want. Most things are possible??? :mrgreen: :mrgreen: :mrgreen:

Ricksta, yeah, doesn't look good for Nexxus. Personally , I would always go for stainless headers and link pipe. Carbon or stainless silencer. Don't like chromed mild steel, always rusts or falls off!!! You can weld stainless and polish it so that you can't tell it's been welded!!! :mrgreen: :mrgreen: :mrgreen:

Edited by megawatt
Posted
Up in Derby on April 9th mate, can meet up if ya want. Start a thread with pix and show me what you want. Most things are possible??? :mrgreen: :mrgreen: :mrgreen:

sounds good to me thanks

Posted

Well I posted the link pipe on Thursday and it got fitted on Saturday. Here's some pix of it on the bike;

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/P200311_1604_03.jpg

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/P200311_1604_01.jpg

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/P200311_1604.jpg

and a video, double click on the picture

http://i150.photobucket.com/albums/s86/gizzard1533/bike%20stuff/th_V1604_20-03-11.jpg

Posted

Thanks chaps. Ricksta, gonna be near Leicester after April 9th, lookin at a system for MadWilly's ZRX1100, if ya wanna meet up? :cheers:

Posted

Yep count me in Mega, numbers in the contacts page. Let me know nearer the time, im sure a few people will be up for a ride :cheers:

Posted

I won't be on my bike I'm afraid mate. Going to Derby to visit the outlaws. Was going to visit MadWilly to measure up for his new zorsts. :mrgreen: :mrgreen: :mrgreen:

Posted

Still can meet up. Not sure where abouts Mad is from in Leicester, but im sure we could arrange something :D

Posted

Mad i used to live about 2 minutes from there... Also my best mate used to live on Stornaway Road... :cheers:

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