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exhaust baffle tube removal (for cleaning)


Guest scorpian81
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Hi, I have a '91 Honda H100S which isn't running as well as I think it could be. I want to remove the baffle tube from the exhaust to clean/unblock it, but as you have probably guessed its purely stuck through a combination of rust/carbon deposits. Any ideas how I could remove it myself? I have tried with mole grips but to no avail. If not, I'm guessing a new backpipe would be a better option than taking it to my local Honda dealer.

Many thanks in advance, any help greatly appreciated!

Ian.

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Give it a try when its hot, just be careful not to burn your fingers

 

many thanks, will give it a try. won't get it too hot though.

sorry for doubting your advice, but i thought heat will expand the metal, therfore making it harder for me to achieve this? unless it expands in the right place of course.

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Your right, it will expand but hopefully the exhaust will expand too, as for warming it up, I just mean run the engine for a while. Once you get the baffle out though, if it is covered in carbon, you'll notice a huge difference once its clean. I used to clean mine with a blow torch to burn the carbon off and get it glowing red. There is also a liquid you can get if the baffle was a non-removable type, but you'd need to remove the whole exhaust to use it.

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Thanks for the advice guys. I took it for a half hour run then tried again, but it's being a bar steward. it is the removable type but it's so jammed in i can't see how i can remove it. as for the caustic soda, it does sound nasty so i will replace the whole back pipe if i can come across one. (and remove and clean it regularly) :lol:

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Thanks for the advice guys. I took it for a half hour run then tried again, but it's being a bar steward. it is the removable type but it's so jammed in i can't see how i can remove it. as for the caustic soda, it does sound nasty so i will replace the whole back pipe if i can come across one. (and remove and clean it regularly) :lol:

 

I guess you've already done this but I thought I best just check, they usually have a screw underneath the pipe that needs removing before you try and pull the baffle out. (It took me ages once, because I didn't know this :oops: )


Oh one more thing, twist as you pull

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ha ha. yes i've been doing plenty of that! :lol:

yes, there is a screw underneath. but ive taken it off and ridden it and it is useless as the baffle tube is stuck like glue. ive been trying to twist it as i pull, just a pain in the rear that not a lot of metal for the mole grips to er... grip on :D

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