Mk5Centurion

Up Dalveen and down Mennock eh? (trust Daz) nice wee diversion mind, haven't been up Dalveen in ages.

I'll add it to my list of must do's when the ZZR is finished

 

yep trust me you not got that bloody bike sorted yet

I'm going as fast as i can! BTW if you know anyone at Forrest Garden in Lockerbie get them to give my brother a poke with something sharp and tell him to hurry up with my painting!

Up Dalveen and down Mennock eh? (trust Daz) nice wee diversion mind, haven't been up Dalveen in ages.

I'll add it to my list of must do's when the ZZR is finished

Ok - had a quick look at this before work this morning following a tip from the ZZR forum i frequent too.

Where the cable attaches to the bottom of the clutch release shaft was sitting very far forward (given that it should be pulled forward when the lever is pulled in), a very quick inspection suggests that the release shaft might be stuck as the pivoting part that the cable attaches to is moving but the shaft is staying put. Bearing in mind this was a quick 2 min inspection whilst avoiding getting dirty before work.

Any tips on releasing the release shaft? Might i be looking at replacing the springs or the whole clutch?

If the clutch cable is far away hanging like yours - it is more likelly stuck somewhere

From photos I can see that it is a project/repair - is the clutch cable not too tight somewhere?? crumpled between two metal parts or something similar

Can be also that a clutch itself is engaged all the time so no play on cable

If it is loose and can move freely - change cable as this one is too long (different bike ?)

Is clutch working ok at all?

I dont think its stuck anywhere - there is another sheath over the existing cable running up through the headstock area etc and it moves around ok. The clutch was working for the short ride i took it on last week (just round the area of lock ups but first gear only)

is that cable hanging like that, or are you pulling it?

you need to use the adjuster in the photo, and wind it out to take up that slack....

Haynes manual required...

The cable is hanging like that mate - haynes manual i have .....i think i've been staring at it too long it doesn't seem to be making any sense!

This is doing my head in right now - I think i've f****d up my cable adjustment; there's virtually no lever travel at the bar:

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo055.jpg

I've footered and fiddled with the cable and the adjusters at the top and the bottom (clutch end), and i've still got this gap at the lever end

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo056.jpg

back to the darkened room methinks......

Its less slack at the lever - wind it out?

What about at the bottom i.e at the clutch itself?

looking good

Ok, having a bit of a thicko moment with this just now; i just cant seem to get this cable adjusted to anything like the way it should be.

I need to pull the slack away from the bar as there is very little lever travel at the bar now but i cant think how and the old haynes manual isnt very helpful (maybe i've been looking at it too long )

Here it is at the clutch end:

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo051.jpg

And here it is at the bar - lock wheel and adjuster showing

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo052.jpg

Any advice very welcome!

Its starting to fill out a bit in here

daz mate - i see you ain't got the only ZX-7R in town now.....

I'll double check the spark plugs but they're new and were working fine.

The tank was off and drained for the last few weeks, the tap has a prime button so i primed it after i popped some fuel in the tank......

I'll get another look on monday

Regular viewers of this space might have seen my ZZR undergoing a wee bit of work:

http://www.themotorbikeforum.co.uk/view ... =5&t=28025

This was meant to be the weekend when "it" all came together, bodywork, exhausts, accessory circuit etc. I must admit to suffering from a bit of hubris though as the bloody thing wont start now. It was running fine a few weeks back as i'd bought and refurbished a set of new (from a scrappy) carbs, new battery and new plugs. All the cables have been lubed (GT-85) and the ends greased. I put the battery back in today with some fuel and nowt. Starter is turning over but nada - its almost like there's no spark but its got 4 new ones in it.

I'm wondering if its something electrical that i've fecked up rewiing my heated grips and accessory circuit.

Rant over - fed up!

I'm with Techno on this - helmets yes thats ok..anything else NO!

Our freedom to make our own choices and to live our lives the way we want and to accept the consequences of our actions are what seperates us from the Americans.

What rating of cable would be sufficient to run from the positive terminal of my accessory socket to the battery - 8amp? or something a bit beefier?

Cheers!

I'm in the market for a T4 myself for future family holidays with the (3) kids, there is a VW T4 forum that is particularly worthwhile for getting the gen/ideas/inspiration

Another wee update folks:

Thats the frame finished now and here's what we have - i like how the lower painted bit "flows" up to match the paint on the seat unit

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo044.jpg

Pretty pleased all things considered.

Started on painting the Nissin's

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo037.jpg

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo038.jpg

The newly refurbished rear caliper (new seals, bleed nipples and banjo) and before anyone points it out i know that the pad is on the wrong side of the bracket!

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo042.jpg

Got a new mount for the heated grips controller, starting on the accessory circuit just now as well.

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo045.jpg

12v Marine Socket

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo014.jpg

Will get on with the rest of the wiring shortly (relay etc); not sure whether to go with a HID kit or not.....still undecided

More soon

 

you got that bloody bike back on the road yet ?

Um, coughs

Not yet - soon though

Meant to go last year but didn't - haven't been in YEARS mind, need to check it out ans see

Is it def steam and not smoke?

Just a wee quick update on the rebuild; still painting at a rate of about 2 coats a night which is about all the time i can spare just now. I wish now that i'd masked the whole bike and not just one side (i'd be finished now ), although to be fair i ran out of stuff to finish the masking and i couldn't be ar**d going and getting more (garage is at the top of my street).

Anyway - this is the finished side:

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo036.jpg

Process - 8 coats of grey primer, flatted back with 1200 grit wet and dry, 6 coats of paint, 6 coats of clear lacquer and then 3 coats of petrol resistant lacquer (you can see that its taking a while doing 2 coats a day......)

I've been at it so long i'm morphing into something from Altern8 (as your big brother....)

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo031.jpg

Primer on the other side:

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo033.jpg

Started the paint tonight.

Cleaned the pitting off the stancheons:

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo035.jpg

Well pleased with this - looks smashing in gold (4 coats of lacquher so far!):

http://i942.photobucket.com/albums/ad266/samcrow_photo/th_Photo032.jpg

Thats it so far - more pictures when i (eventually) get my bodywork back, the good news is my brother started in it at the weekend - brakes, bodywork, MOT - easy!

kitchen foil and autosol/metal polish, scrunch the foil and rub the polish in with it.

Not heard that one before....will have to give it a go

I will be doing the swingarm the same colour Daz mate, but for the sake of getting the bike on the road i'll get one from a scrappy and take my time painting it over the summer and fit it next winter (assuming i keep it that long!).

Just discovered that there was only 1 seal per pot in the rear caliper instead of 2....and they are full of shite!

Currently soaking all the parts.......