Classickid21 Posted April 20, 2016 Posted April 20, 2016 (edited) Hello,I have been browsing the web/youtube and there loads of different types of crank casing splitters, and crank pusher/pullers out there. When i popped on to flebay, there was a hand full of different pullers.i'm not sure if i would be buying the correct puller? Help please !! I have this one watch 160648308412And a harmonica puller This would be the 3rd time rebuilding a bottom end on a 125, the two other times i was in a mechanical firm they had one, like the ebay item number luckly enough . I have rebuild many engines but with out having the tools im screwed But this time i am not so please any help i would be truely greatful Edited April 20, 2016 by Classickid21 Quote
Gin Posted April 20, 2016 Posted April 20, 2016 You need to apply sudden, concussive force repeatedly to the outer walls of the casings to ease the bonded faces.Hurl it against your garage wall a few times and it should give I am totally joking Classic.. Take it to a garage who already have the tools. Quote
Glorian Posted April 20, 2016 Posted April 20, 2016 I am totally joking Classic.. Take it to a garage who already have the tools. Chisel and a hammer arn't that expensive Quote
Joeman Posted April 20, 2016 Posted April 20, 2016 Many years ago as a 16year old lad, I regularly split two stroke engine cases apart. I don't remember using any specific tools.Tapping the end of the crank and gently prising with a kitchen knife used to do it! Quote
Fozzie Posted April 20, 2016 Posted April 20, 2016 You do run a risk with damaging it that way but it rarely happens. It's more likely if you're more abusive with the old rubber mallet though I got a generic set of pullers from ebay. Just remove all that you can before you split the cases in case bits go flying. You will need a threaded puller for certain things though like the timing rotor. Best to tear the engine down and if anything looks like it needs special tools, then get them. I split the cases on Moo's CBF to have a look at the gearbox and did it with no great difficulty. The most tedious part was scraping all the case glue off and reapplying it afterwards. Quote
Classickid21 Posted April 20, 2016 Author Posted April 20, 2016 Many years ago as a 16year old lad, I regularly split two stroke engine cases apart. I don't remember using any specific tools.Tapping the end of the crank and gently prising with a kitchen knife used to do it!Lol haha Quote
Classickid21 Posted April 20, 2016 Author Posted April 20, 2016 Chisel and a hammer? Surely risk of damaging the casings lol Quote
EthanKing Posted April 20, 2016 Posted April 20, 2016 Sledgehammer [emoji48] jkRubber mallet and a tough plastic prising tool?Sent from my G7-L01 using Tapatalk Quote
eastanglianbiker Posted April 20, 2016 Posted April 20, 2016 many times i have used block of wood and a soft mallet to work the casings open and if you look around them on some of the older 2 strokes they actually had indents in the crankcases which were pry points Quote
Gin Posted April 21, 2016 Posted April 21, 2016 I use an axe for splitting wood soooo...The Logic is sound.... I'm with Fro! Quote
JRH Posted April 21, 2016 Posted April 21, 2016 NnooooooooooooooooYou will blunt the axe. Then you won't be able to split anything. Quote
Gin Posted April 21, 2016 Posted April 21, 2016 NnooooooooooooooooYou will blunt the axe. Then you won't be able to split anything. *Nods sagely*You are indeed, the voice of reason!Ok Classic. Back to hurling it at the garage wall I think... Quote
cockercas Posted April 21, 2016 Posted April 21, 2016 NnooooooooooooooooYou will blunt the axe. Then you won't be able to split anything. But a splitting axe shouldnt be sharp Quote
Classickid21 Posted April 26, 2016 Author Posted April 26, 2016 many times i have used block of wood and a soft mallet to work the casings open and if you look around them on some of the older 2 strokes they actually had indents in the crankcases which were pry points Thank you for the tip Quote
Classickid21 Posted April 26, 2016 Author Posted April 26, 2016 NnooooooooooooooooYou will blunt the axe. Then you won't be able to split anything. *Nods sagely*You are indeed, the voice of reason!Ok Classic. Back to hurling it at the garage wall I think... Lol no help it went though the wall and split in 3 pieces ;) Just joking, found a cheap donor as a back up Quote
aleyj Posted April 27, 2016 Posted April 27, 2016 Go to top of a multi story and drop it, I know it's similar to gin's suggestion, but it's easier to drop than throw it! Can't guarantee that you'll be able to put it back together after, but it'll certainly split the cases, probably won't need to undo any bolts either. Quote
Classickid21 Posted April 28, 2016 Author Posted April 28, 2016 Go to top of a multi story and drop it, I know it's similar to gin's suggestion, but it's easier to drop than throw it! Can't guarantee that you'll be able to put it back together after, but it'll certainly split the cases, probably won't need to undo any bolts either. Quote
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