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Posted

Because what could possibly go wrong :D


OOOOH NEW THREAD IDEA

Seeing as the idiot challenge failed we need a forum rat bike thread instead! It's only a matter of time before this turns into one :lol:

Hoggs needs a handicap because she has a head start. So does Glorian but he already has a handicap.

Posted

Kawasaki said it was perfectly normal and I'm just paranoid after owning Chinese AND German bikes. They even said it actually sounds pretty awesome with its new can, so nerr nerr :up:

Posted

So I've rang up 2 garages - one flat out refused and the other said it's probably cheapest to whack a new engine in :(

Posted

Look on ebay for a breakers yard, they will likely have one somewhere! :D

Posted

Well they're having a bloody laugh :shock:

Don't suppose one of them was Rick Stringer motorcycles and the other was Cambridge Motorcycles, by any chance? :lol:

Posted
Well they're having a bloody laugh :shock:

Don't suppose one of them was Rick Stringer motorcycles and the other was Cambridge Motorcycles, by any chance? :lol:

 

To be fair to the one who refused they were honest and said it needed to be welded, but it needs the grade matching and and is quite specialised.

Posted

Well the price of a new case is cheaper than a second hand engine so I won't be doing that. Still £250, if this is how much I'm looking at or similar for welding then I have nothing to lose at least attempting a bodge.

Posted
Well they're having a bloody laugh :shock:

Don't suppose one of them was Rick Stringer motorcycles and the other was Cambridge Motorcycles, by any chance? :lol:

 

To be fair to the one who refused they were honest and said it needed to be welded, but it needs the grade matching and and is quite specialised.

 

Sounds like a job for.... MOBILE WELDER MAN! http://manchestermobilewelding.co.uk/ (I'm being humours and helpful!!! worth a phone call at least?)

Posted

Westbeef
Bodge it!! Loads of JB weld and a drain valve.

 

And a drip tray to go under the bike :wink:

Posted

Seeing as the idiot challenge failed we need a forum rat bike thread instead! It's only a matter of time before this turns into one :lol:

Hoggs needs a handicap because she has a head start. So does Glorian but he already has a handicap.

 

http://i.imgur.com/Kp6RN00.png

Posted

Have you met Beefy?

I thought beefy would try anything as cross dressing was last thing i saw him try

Posted

Have you met Beefy?

I thought beefy would try anything as cross dressing was last thing i saw him try

 

I'm always open to suggestions, but welding is beyond my skill set in the art of breaking shit.

Posted

This won't be welded. I agree with Joe, it needs a bodge.


If it were me...I would get all that oil out and drill a hole in the sump plug. In that hole I would make a thread. To that thread I would place a smaller bolt.


Once my bolt inside a bolt is good, I would slap a load of JB weld on the inside of the sump plug hole, and bond the sump plug to the sump with JB weld and fill that crack in.


Once dry and sanded down, you'll have a permanent repair with a removable bolt to keep doing oil changes.

Posted
Yep, need to be careful, but slapping JB weld on the outside of the crack won't achieve much and will likely crack off with temperature changes.

Since we're talking bodge jobs, loads of JB weld inside to bond the drain plug would do it.

 

Chemical metal would crack off... JB should hold in my experience.

Posted
This won't be welded. I agree with Joe, it needs a bodge.


If it were me...I would get all that oil out and drill a hole in the sump plug. In that hole I would make a thread. To that thread I would place a smaller bolt.


Once my bolt inside a bolt is good, I would slap a load of JB weld on the inside of the sump plug hole, and bond the sump plug to the sump with JB weld and fill that crack in.


Once dry and sanded down, you'll have a permanent repair with a removable bolt to keep doing oil changes.

 

I'm getting a fitting made at work (perks of the job). It's going to screw into the sump, be JB welded into position,and have the correct thread to take a standard plug. Similar to what you suggest but It's just a little easier on my side.


Going to make it out of Mild steel and get it zinc plated so it wont corrode either.

Posted
Awesome, glad to hear you've found a solution that works for you :thumb:

 

Aye, it's at least worth attempting this, the price of getting the case off and welded and put back again isn't much less than buying a new case and getting it fitted, I don't have too much to lose giving this a go.

Posted

Good plan.


A lot of people are always really worried if something isn't done the orthodox way but this sounds like a fine idea which I'm sure will work really well and save you money on trying to get someone to weld it, which I don't think would be as permanent as JB weld would be on cast ally.

  • 2 weeks later...
Posted

Heres my fitting made all ready to go in, probably Friday as its the only day I'm going to be home with some daylight left.


http://i.imgur.com/vwOcVtm.jpg

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