Last night I set about changing the fork seals on my ZX6r. All was going well until I started reassembling the second fork - I had it all back together and was about to screw the cap on to the damper rod when I noticed the adjuster rod had come adrift from the adjuster screw. I had a closer look and noticed that the adjuster rod had sheered just inside the adjuster (~2mm inside). This is a representation of the bit I mean although it's not my exact type of fork... http://www.devilsoutcasts.com/userimages/pic5.jpg The adjuster rod is crimped in place on the adjuster screw so there's no hope of buying just that part, it's either a new assembly at ~£300 or a second hand complete fork for ~£150 so basically, I'm knackered! My first thought was to bung it all back together and hope for the best. My thinking was that the force of the fluid trying to bypass the business end of the adjuster would shift it out of the way and the broken end should still locate fine where it sheered. Most forks use a free floating adjuster rod anyway - as in the picture... After a few beers and a night's kip I'm concerned that it may give me erratic rebound damping if it jiggles about - the last thing I need is for the bloody thing to pump down when I'm out and about. I'm wondering now if I should try re-crimping, soldering or epoxying it in place. Soldering would be my first choice but (I think) it's aluminium to plated ali which will be a sod. Re-crimping scares me as a little bit too much pressure could mean I accidentally chop a few mm off the adjuster and I'll be totally boned. As for epoxy - I don't know that it'll get a good enough purchase on the plated part. Decisions, decisions... Any suggestions wound be greatly received! Cheers, Fro